High-speed(9s) Pet Preform Injection Moulding Machines Systems
Demark 32-72 cavities pet preform injection molding system with robot and two screw (injection molding system@injection moulding machine@injection moulding system@) uses a new part cooling and handling system, which features:
1. Cooling on the inner surface of the preform without using compressed air, unlike most post-mold cooling systems which only cool the outer surface
2. Optimized cycle utilization — being mounted on the moving platen, the cooling system remains active for up to 85% of the overall cycle.
Demark pet preform injection molding machines are available from 280 to 500 tonnes (2800 to 5000 kN) and up to 72 cavities.
Demark pet injection systems offer:
1. Faster cycles
2. Reduced energy consumption
3. Smaller footprint
4. Improved repeatability
5. Rapid set-up
Features:
1. Two state plasticizing enables plenty injection quantity;
2. Take out plate with three working position insures sufficient cooling time and shorter cycle time;
3. High quality parts and accessories from world famous brands enable higher speed and precision;
4. Special screw design increases torque while brings down shear force to avoid degradation;
5. Accumulator from world reputable manufacture increases performance while brings down power consumption;
Reflex Platens
Reflex platens distribute clamp force evenly across the platen face.
Reflex platens:
1. Allow for 10-30% lower clamp tonnage
2. Decrease mold wear
3. Improve part quality
Injection Units
demark systems offer both reciprocating screw (RS) and two-stage injection units. RS units offer the performance required for many PET applications while two-stage is appropriate for higher throughput applications.
Polaris Controls
PC-based controls manage all functions of our PET production systems, with optional packages to integrate auxiliaries and downstream part handling equipment. Advantages include:
1. Faster cycle times
2. Improved shot-to-shot repeatability
3. Remote connectivity through ServiceNetLink
4. Control of molding system and auxiliaries from a single interface
Linear Bearings
Linear bearings support the moving platen directly on the machine base. This design reduces mold wear by improving platen alignment and perpendicularity, and provides a grease free molding environment.
Technical Parameter:
TYPE |
DMk-PET32 |
DMK-PET48A |
DMK-PET48B |
DMK-PET72A |
DMK-PET72B |
INJECTION UNIT |
Screw L/D Ratio |
L/D |
25 |
25 |
25 |
25 |
25 |
Injection Pressure |
Kgf/C㎡ |
1080 |
875 |
875 |
875 |
875 |
Machine Size(LxWxH) |
mm |
8650×3600×2200 |
9100×3790×2240 |
9100×3790×2240 |
11080×4400×2500 |
11080×4400×2500 |
Theory Shot Volume(Max) |
㎝ |
1700 |
1815 |
2905 |
2905 |
4069 |
Shot Weight(PS) |
g |
2040 |
2178 |
3486 |
3486 |
5426 |
ozs |
72 |
77 |
123 |
123 |
191 |
CLAMPING UNIT |
Clamping Force |
T |
280 |
360 |
360 |
500 |
500 |
Clamping Stroke |
mm |
545 |
645 |
645 |
680 |
680 |
Max/Min Thickness of Mould |
mm |
280~700 |
300~720 |
300~720 |
300~820 |
300~820 |
Space Between Tie Bars (WxH) |
mm |
610×610 |
660×860 |
660×860 |
820×820 |
820×820 |
Ejector Stroke |
mm |
150 |
180 |
180 |
200 |
200 |
Ejector Force |
T |
10 |
12 |
12 |
21 |
21 |
NO.of Ejector Pins |
pcs |
5 |
5 |
5 |
13 |
13 |
Max Pressure of System |
Kg/C㎡ |
140 |
140 |
140 |
140 |
INJECTION MOULD |
Cavity (Max) |
PCS |
32 |
48 |
48 |
72 |
72 |
Neck of Bottle (Max) |
mm |
42 |
42 |
42 |
42 |
42 |
Length of Preform(Max) |
mm |
190 |
190 |
190 |
220 |
220 |
Weight of Preform(Max) |
g |
45 |
35 |
45 |
30 |
45 |
Form of Mould |
Pneumatic pin-valve gate hot-runner |
|
|
POWER UNIT |
Pump Motor Power |
KW |
45 |
82 |
82 |
130 |
130 |
Robot Power |
KW |
12 |
12 |
12 |
14 |
14 |
No.of Heater Zones(0~400℃) |
set |
33+8 |
49+10 |
49+10 |
73+13 |
73+13 |
Heater Input Capacity |
.KW |
40 |
53 |
58 |
58 |
62 |
Mould Heater Capacity |
KW |
38 |
51 |
51 |
70 |
70 |
Auto Manipulator |
Manipulator |
腔Cav |
96 |
144 |
144 |
216 |
216 |
Cooling Form |
腔Cav |
96 |
144 |
144 |
216 |
216 |
OTHER REQUEST |
Electric Power supply |
V |
380 |
380 |
380 |
380 |
380 |
(3-phase AC) |
KW |
130 |
155 |
155 |
235 |
245 |
Chilling Water |
℃ |
5~15 |
5~15 |
5~15 |
5~15 |
5~15 |
Mpa |
0.48 |
0.45 |
0.45 |
0.45 |
0.45 |
L/min |
420 |
600 |
600 |
400 |
400 |
Cooling Water |
℃ |
30~55 |
30~55 |
30~55 |
30~55 |
30~55 |
Mpa |
0.25 |
0.25 |
0.25 |
0.25 |
0.25 |
L/min |
100 |
200 |
200 |
200 |
200 |
Compressed Air |
Mpa |
0.7~0.9 |
0.7~0.9 |
0.7~0.9 |
0.7~0.9 |
0.7~0.9 |
L/min |
570 |
800 |
800 |
1200 |
1200 |
Compressed Air (Max) |
Pcs/h |
9600 |
17000 |
17000 |
23000 |
23000 |